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worm gear pair
1. Materials
Because worm gears involve high sliding speeds at the contact point, selecting the right materials is critical to minimize friction and prevent "galling" (welding of metals).
• The Worm: Usually made of hardened steel (e.g., Alloy Steel, Carbon Steel). The threads are often ground to a high surface finish to reduce friction. Common materials include 40Cr or 20CrMnTi.
• The Worm Wheel: Typically made of softer, non-ferrous metals, most commonly Bronze (Phosphor Bronze or Aluminum Bronze).
• Why? The softer bronze deforms slightly to conform to the hard steel worm, distributing the load and reducing wear. In low-load applications, high-grade cast iron or plastics (nylon) may be used.
2. Primary Functions
A. Speed Reduction
B. Torque Multiplication
C. Self-Locking
D. Change of Direction